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STEP 5: Attach Mower Discharge DeflectorCAUTION• The discharge deflector must be installed before operating the mower.• Before installing the
F. 5 HP ENGINE: Remove the oil fill cap by rotating it counterclockwise. See Photo 2-13. Using a clean funnel, slowly add oil u
ELECTRIC START ASSEMBLY STEPS:IMPORTANTYour new battery must be activated with eiectroiyte and fuiiy charged before placing it in service.The optiona
F. To obtain maximum starting capacity and longest life, the battery must be fully charged at a rate of 1 to 2 amperes until all
Photo 2-19: Connect recharging line on 24" (8HP engine) mower. (Wheel removed for photo clarity).D. Use a plastic tie to secure t
STEP 6: Attach Vent Tube to BatteryA. Parts Needed; (1) Vent Tube (shipped in battery carton).B. Attach the long, clear plastic vent tu
STEP 9: Attach Negative (-) Ground Wire and Negative (-) Battery CabieA. Parts Needed: (1) Va”-20 x Уг" long Battery Bolt, (1) 1/
SECTION 3Mower and Engine ControlsBefore operating your mower, familiarize yourself with all mower and engine controls. Taking the time
WHEEL DRIVE CONTROLS (Self-Propelled Models Only)The wheel drive handle is located below the left side handlebar grip and the wheel driv
There are three operating positions identified on the throttle control: CHOKE, F-S (Fast-Slow), and STOP. The Fast and Slow settings
TABLE OF CONTENTSPageINTRODUCTION 1FOR SERVICE OR PARTS 1MOWER IDENTIFICATION NUMBERS 1SECTION 1: RULES FOR SAFE OPERATIONTraining...
SECTION 4Operating InstructionsYour TUFF-CUT Mower is very easy to operate and in this Section you wiii find not oniy detaiied opera
H. CHECK BATTERY (Electric Start Models). Check that the battery is properly filled and that all electrical connections are clean an
B CAUTION: To avoid personal injury, disengage the cutting blade before crossing gravel drives, roads, or sidewalks to prevent the bl
SECTION 5Maintenance and AcMustmentsSCAUTION; To avoid personal injury stop the engine, disconnect the spark plug wire, keep the wire away from the so
MOWER MAINTENANCEADJUSTING WHEEL DRIVE TRACTION (Self-Propelled Models Only)On self-propelled mowers, there are two friction drive rollers loc
HEIGHT OF CUT ADJUSTMENTThe cutting height of your mower has been set at the factory to the third highest cutting position. This gives a cut
C. Adjust the handlebars to the desired height by following Steps D and E of the “Attach Handlebars” instructions on Page 6.D. When
Figure 5-10: If you do not have a torque wrench, tighten mounting screw as shown above.H. Remove any rags you may have used to cover the bla
C. Less than V2" deflection indicates that the belt is too tight; more than 5/8" deflection indicates that it is too loos
on the blade drive idler pulley, using two 9/16" wrenches. Then slip the blade drive belt up and over the idler pulley belt
INTRODUCTIONDear Owner:Vi/e at Garden Wa/ want to thank you for purchasing our TROY-BILT TUFF-CUT® High Wheei Mower.Your new mower is a professionai-q
Photo 5-17: Measure length of blade drive tension spring while blade control is engaged.E. Belt tension is adjusted by loosening the two jam
Photo 5-20: Unhook wheel drive return spring.G. Insert the new blade drive belt through the front of the mower and seat one end on the
nIt.1Photo 5-23: Unhook spring from blade drive bracket.C. Unhook the other end of the spring from the brake control rod. See Photo 5-24.Pho
The following guidelines will help to protect your battery while it is in service during seasonal use and during extended periods
C. Disconnect the negative (-) cable from the negative battery post and remove the cable.D. Disconnect the positive (+) cable from the
ENGINE AIR CLEANERThe air cleaner must be kept clean and properly installed at all times. A dirty, clogged filter can cause hard- starting,
BLADE BRAKE CONTROL TEST PROCEDURE!The Blade Brake Control mechanism stops the mower blade within 3 seconds of release of the Blade Co
SECTION 6TV'oubleshootingThe following are easy owner checks. If your mower still does not operate properly after you investigate the possible ca
Uneven or Poor Cut 1.2.Dull or damaged blade. Wheel heights not uniform.1.2.Sharpen or replace blade. Check wheel height positioning slots and holes.P
MAINTENANCE RECORDDATEHOURS USED MAINTENANCE PERFORMED
SECTION 1A Rules for Safe OperationSafe Operation is So Important...Read the following rules carefully, and pay particular attention to safet
The warranty below applies to all mowers purchased after January 1, 1991,Full No-TIme-Llmit WarrantyWhat is Covered:How to Get Service:Your Rights U
7. Never attempt to make a wheel height adjustment while the engine is running.8. Never operate the mower without the grass discharge
MAINTENANCE AND STORAGE:1. Check the blade and the engine mounting bolts at frequent intervals for proper tightness.2. Keep all nuts, bol
SECTION 2Assembly InstructionsYour TUFF-CUT® Mower is shipped partially unassembled for safe shipment to you. You’ll find all the loose parts and nece
STEP 2: Attach HandlebarsA. Parts Needed: (3) 3/8"-16x3/4" long Hex Hd. Screws, (3) 3/8" Lockwashers, (3) 3/8"-16 Hex Nuts,
Photo 2-6: Clevis attaches to bellcrank. Do not remove alignment screw and nut during attachment steps.IMPOFnANTWhenever the handlebar heig
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